Capabilities
Final Assembly & Box Build
Where boards, housings, cables, and firmware become a finished product. Box build, EOL testing, IC programming, custom packaging, and drop-ship fulfillment — your unit ships ready to deploy.
What We Do
Most contract manufacturers stop at the PCBA. We close the loop — integrating your assembled boards into the finished unit, programming the firmware, testing every unit to your spec, packaging it for retail or industrial use, and shipping it to your customer. One handoff in; finished product out.
Box Build & System Integration
PCBA, housing, mechanical parts, cables — assembled into a finished, working unit. Your customer opens the box and turns it on; everything in between is ours.
- PCBA installation into enclosures
- Mechanical fastening and torque control
- Multi-board and multi-module integration
- Power-on validation before sealing
- Serialization and asset tagging
Cable & Wire Harness Assembly
Custom cable assemblies and wire harnesses built to your drawings — terminated, labeled, tested, and ready to drop into your unit.
- Custom cable assembly to spec
- Wire harness fabrication
- Connector crimping (Molex, JST, Deutsch, JAE)
- Heat-shrink, braiding, and sleeving
- Continuity and hipot testing
- Labeling and bagging by destination
Sub-Assembly & Mechanical Integration
Pre-built sub-assemblies — display modules, sensor heads, battery packs, motor mounts — integrated into the finished product or shipped as service-ready spares.
- Sub-assembly build to BOM and drawings
- Mechanical-to-electrical integration
- Adhesive bonding, gasket seating, sealing
- Service-ready spare assemblies
- Kanban / pull-system supply for ongoing builds
Functional & End-of-Line Testing
Every finished unit tested to your spec before it ships. End-of-line test fixtures, burn-in, environmental stress — whatever your QA gate requires.
- Custom EOL test fixture development
- Functional / end-to-end test to your spec
- Burn-in and environmental stress screening
- Pass/fail traceability per serial number
- Defect-rate reporting and root-cause feedback
IC Programming & Firmware Loading
Units leave the line pre-programmed with your firmware, calibration data, or device certificates — so your customer's unboxing experience is plug-and-play.
- Firmware flashing on the line
- Per-unit calibration data injection
- Secure key / certificate provisioning
- Bootloader and OTA-capable firmware setup
- Serial-number-tied firmware version logging
Custom Packaging & Drop-Ship Fulfillment
Branded retail packaging, accessory kitting, drop-ship to your end customer — finished units leave our line, your customer opens the box, you focus on the next product.
- Custom retail and industrial packaging
- Accessory and documentation kitting
- Multi-language manuals and labeling
- Drop-ship direct to your end customers
- Managed inventory and JIT delivery
- Global freight coordination
Finished-Product Quality
Final assembly is where every upstream decision shows up — a great PCBA in a misaligned enclosure is still a returned product. We test, document, and serialize every unit before it ships.
- 100% functional test on every finished unit
- Serialization and per-unit traceability
- ESD-controlled assembly environment
- Cosmetic inspection to your acceptance spec
- Defect-rate reporting back to engineering
- ISO-9001 compliant quality systems
Industries We Serve
Ready to ship finished units, not bare boards?
Send us your BOM, mechanical drawings, and test spec — we'll come back with an end-to-end assembly quote covering integration, test, programming, and fulfillment.
Get a Free QuoteService fees start at $300 — components at supplier cost, no hidden markup.
Frequently Asked Questions
- What's the difference between PCB assembly and final assembly?
- PCB assembly produces a populated circuit board (PCBA). Final assembly takes that PCBA plus the enclosure, cables, firmware, and accessories — and delivers a finished, tested, packaged product ready for your end customer.
- Can you program firmware onto each unit?
- Yes. We flash firmware, inject per-unit calibration data, provision secure keys/certificates, and log firmware versions tied to serial numbers — all on the production line.
- Do you do custom packaging and drop-ship?
- Yes. Branded retail or industrial packaging, accessory kitting, multi-language manuals, and drop-ship direct to your end customers worldwide.
- What testing do you perform on finished units?
- Custom end-of-line functional testing to your spec, burn-in and environmental stress screening if needed, with pass/fail traceability per serial number and defect-rate reporting.